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Low Voltage
Retro Rockets is a distributor of PerTronix Ignition Systems

 

Ignitor Troubleshooting
Low Voltage
and /or Bad Ground

     We occasionally get Ignitors sent back from customers as faulty.  In the great majority of cases the unit checks out fine indicating there is something amiss with the vehicle.  The most common reason for an Ignitor not to work is low voltage.  If the red wire is connected to the coil + terminal the voltage there is usually reduced by a ballast resistor or a resistor wire from the ignition switch.  Voltages over 8 will fire an Ignitor in a 12 V system.   However, the voltage can be lower if the resistance in the circuit is higher than it should be resulting in misfires or no spark at all.  This can be caused by loose electrical connections, corrosion at electrical connections or deterioration of a resistor wire due to age or neglect.  In cases of low voltage the red wire should be connected to a full 12 V source from the ignition switch as mentioned in the instructions.  The power source must come through the ignition switch so that there is no power to the Ignitor when the engine isn't running.  If there is power to the Ignitor when the engine isn't running and the engine happens to be stopped in a position analogous to points closed, the Ignitor will continue to try to charge the coil.  The current in the Ignitor/coil circuit will have no place to go except into heat.  This could damage the electronics in a standard Ignitor.  The Ignitor II has an automatic shut off feature to prevent any damage under these circumstances.

     Another thing that can cause a problem with an Ignitor is if there is a bad ground between the breaker plate on which the module mounts in the distributor and battery negative (assuming a negative earth system).  With a digital ohmmeter  set on its most sensitive scale, measure the resistance between the Ignitor mount plate and the battery negative terminal (the battery terminal itself, not the connector on the ground cable).  If it is 0.2 ohms or more you have a bad ground.  Check for corrosion at the connections of the ground strap between the breaker plate and the distributor housing and also at the battery itself or where the negative battery cable attaches to the block.  Another possible resistance source is the distributor hold-down clamp which is the electrical connection between the distributor and block or intake manifold.  If engine parts have recently been painted there may not be a good ground.  0.2 ohms may sound like a negligible amount of resistance, and in a steady state circuit it often is.  But in an ignition circuit where the current is switched on and off many times a second, the transient effects of the 0.2 ohms is significant and can prevent an Ignitor from firing normally.  As the chief engineer at PerTronix says, "If you don't have a good ground you might as well go in and watch television."